Generating Set Maintenance and Servicing Business
Generating Set Maintenance and Servicing Business

Power Plant / Generating Set Maintenance and Servicing Business in Canada

Power plants convert raw energy sources such as coal, nuclear heat, or wind into usable power as electricity.

A thermal power plant, one of the most common types, is a plant that produces electricity by burning fuel to convert it into electricity.

In a typical thermal power plant, the fuel is heated to convert water into steam. The steam is then sent through a turbine connected to an electric generator to generate electricity.

Some examples of thermal power plants are:

  • Nuclear power plants use heat from a nuclear reactor to convert water into steam, and then convert steam to electricity.

  • Coal power plants convert water into steam and then steam into electricity.

Apart from thermal power plants, which burn fuel to convert water to steam to generate electricity, there are also power plants that convert energy from naturally obtained sources:

  • Hydropower plants use the energy of water to generate electricity through turbines.

  • Wind power plants use the energy of huge fan blades powered by wind to generate electricity.

  • Wind turbines generate electricity for wind power plants

What is required in the maintenance of a power plant?

Power plants require thorough maintenance protocols to remain safe and continue regular operations. In power plants, there is often an engineer dedicated to maintenance, who holds the title of power plant maintenance engineer.

The power plant maintenance engineer is not responsible for every maintenance job of the plant – it would be too much work for an individual – but rather helps to oversee these jobs and ensure that they are connected to the industry. Work according to the standards.

Complex system for maintenance of power plant

In a power plant, maintenance is incredibly complex and challenging, but also important for safety. If the plant problem is not taken care of quickly, it can become a fatal problem.

But there is no way that personnel onsite can detect the status of each component and use the plant from one minute to the next.

Two primary systems are used in the maintenance of power plants:

  • SCADA (Supervisory Control and Data Acquisition). SCADA is a complex industrial control system that uses computer and network data communications to monitor plant and machinery conditions. SCADA is used in many industrial processes, including power plant maintenance, refining, construction, and manufacturing.

  • CMMS (Computerized Maintenance Management System). Because there are extremely many different things to follow on power plants, engineers in charge of keeping used CMMS to help them track, share and archive maintenance programs and reporting.

A plant’s CMMS has to integrate with its SCADA system to create automated task sequences on certain dates or events such as recurring items or preventive maintenance or inspection. This integration is often used to share information about security-related issues such as fault detection, alarms, and unusual conditions within the plant.

A control room in an old power plant

What does a power plant maintenance engineer do?

So what exactly is required for the maintenance of a power plant?

Here is an example list:

  • CMMS and SCADA coordination and integration

  • Maintaining documentation regarding plant maintenance procedures

  • Technical support related to any maintenance in the plant

  • Ensuring that personnel develop and follow their preventive maintenance program

  • Ensuring that inspection and maintenance is being carried out in compliance with the relevant industry standards

  • Workers (ie, engineers and other plant workers), being connectors in the plant between management and external parties, regulators such as outsiders who require insight into plant maintenance processes

  • Preparation for reporting and sharing with stakeholders in the plant

Simple tips for generator maintenance

Your generator can serve you for many years. But it can also break in no time. The difference comes with good maintenance habits.

Plan a 6-month cycle Most maintenance of your generator will be done within six months. The simplest tasks include inspection: whether there is enough oil, coolant, fuel, and so on. Some routine tasks, such as cleaning the air filter, can be monthly or weekly – depending on the size and workload of the generator.

Never use it indoors

Generators create smoke, the type that will likely tell you in advance that you have been poisoned. Therefore a generator should always be in a well-ventilated place. Even enclosures for generators are specifically designed to ensure that air circulation is at its best. 

Expect regular oil changes

Generators are busy machines and can run quickly through oil and oil filters. Many cartridges that you buy from your printer do not last longer than the filters that come with the generator. After that, expect to change your oil filter for every 50+ hours of operation. Consult your generator manual and supplier at intervals, as it can be a maintenance drain if you choose poorly.

Do not feel it directly

Some people put the fuel directly into a running generator. This is very dangerous and can also damage the equipment you buy. Some circumstances and models allow direct refueling, but they are the exception to the rule. Always turn off your generator before the fuel runs out. Also, allow a quiet-down period. Diesel generators are not susceptible to this, but petrol models should be handled with extreme care.

Use a good melody

The power door is not designed to be the same. They differ in terms of their power load and environmental risk. In other words, if your raga is about to come in contact with rain and sunlight, then get it. They will not only last longer but will also avoid the risk of being electrocuted on a sinister cable.

Don’t run out of fuel

Generators create electricity by rotating magnetic coils with each other. One thing you need to avoid is the coil to be demonetized. This is the case if a generator runs out of fuel: it stops generating electricity, but this will cause power-consuming devices to eject magnetism from those coils.

The result is a much larger repair bill or a new generator. You can run a generator dry, but then it should not be combined with anything. Always check the manual first.

Take out the old fuel

Fuel age and deterioration, even froth formation – so you cannot leave it in the gas tank indefinitely. Likewise, if you run a generator with old fuel, it can cause problems. The sad thing is that there is no definitive answer to how fuel can sit for long periods: Petrol has a faster speed than diesel and diesel.

How you store fuel also makes a difference. If in doubt, change it. Fuel is always cheaper than replacing components, such as injector pumps, which can be damaged.

Check your volt

This is a bit technical, but you can measure the voltage that comes with the meter from your generator. If the volt generator does not match with your supply (consult your manual), get a professional to inspect it. Also, more volts are not better: a generator that produces more volts than this is probably running too fast, which can damage it and your other devices.

Generators that run frequently require service more often than backup generators that are rarely in use. All generators need basic maintenance, including:

  • Clean Generator: All generators must be cleaned and checked annually for leaks.
  • Change Oil: Oil should be changed every 50-60 hours to improve reliability.
  • Replace the oil filter: Whenever the oil is being filtered properly, the oil is replaced to ensure that.
  • Change air filters: Air filters have to be replaced annually; Dirty air filters will not be able to attract the required amount of clean air.
  • Replace spark plugs: Spark plugs must be replaced after every 100 hours of use. Spark plugs should also be checked during servicing of the generator to ensure that they are not torn or torn.

  • Check the battery: The battery power level should be checked as well as the general condition of the battery. Ensure that no corrosion is visible on the battery or its connection.

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